BD Plast: Leading Italian Innovation in Extrusion Solutions
Founded in the aftermath of World War II, BD Plast has navigated decades of technological and economic transformations, contributing significantly to the “Italian economic miracle.” Today, the company employs fifty highly skilled professionals who drive its continuous growth and innovation. This dedicated team ensures that BD Plast remains agile and responsive to the dynamic demands of the market.
BD Plast’s commitment to quality and innovation is evident in its comprehensive control over the entire production process. By internally designing, developing, and manufacturing all systems and components, the company can offer unique and highly customized solutions. This meticulous approach allows BD Plast to address the specific needs of its clients, providing everything from individual screen changers to complete industrial solutions for extrusion lines.
CleanChanger®: A Revolution in Extrusion Efficiency
One of BD Plast’s standout products is the CleanChanger®, a fully insulated self-cleaning screen changer. This product, patented in both Italy and the United States, can handle up to 400 self-cleaning cycles autonomously, significantly minimizing waste and enabling 100% material reuse. It is equipped with a fully automatic breaker plate expeller. It is suitable for a wide range of applications, including granulation, compounding, recycling, extrusion, blown and flat film production, tubing, profiles, wire granulation, underwater granulation, Hotmelt coating, and masterbatch production.
The CleanChanger® operates with remarkable efficiency, thanks to a PLC-controlled self-cleaning sequence that reduces production costs and enhances the overall efficiency of the supply chain. According to Dante Boicelli, CEO of BD Plast, this innovation operates effectively even at lower pressures, making it versatile for various industrial applications. The product can function at working pressures ranging from 8 to 15 bar, compared to the 40 to 50 bar typically required by similar systems, leading to significant energy savings and improved operational efficiency.
Commitment to Sustainability and Circular Economy
BD Plast’s dedication to sustainability is evident in its efforts to develop high-efficiency filtration systems that support the circular economy. By producing cleaner, purer, and higher-quality plastic, BD Plast contributes to the increased use of recycled materials in industrial production. This step is crucial in today’s market, where the demand for sustainable practices is growing.
Another notable product is the BDOx2 screen changer, which ensures perfect flow continuity even at high working pressures. This product is particularly effective for single-layer lines with product thicknesses up to 10 microns and is available in diameters ranging from 45 to 350 mm.
BD Plast at NPE: Showcasing Innovation in Orlando
Recently, BD Plast participated in NPE, the Plastics Show held at the Orange County Convention Center in Orlando, Florida. This global event provided BD Plast with a platform to showcase its latest innovations in extrusion technology. The company’s presence at NPE underscores its commitment to international leadership and innovation in the plastics industry.
Customer-Centric Approach
BD Plast’s success is rooted in its customer-centric approach. The company prioritizes positive customer experiences through exceptional technical support, the availability of spare parts, prompt deliveries, and rapid response times. By embracing Industry 4.0 protocols, BD Plast ensures optimal service and direct control over system operations.
The company’s commitment to customer satisfaction is evident in its design process, where engineers analyze and interpret customer needs to create tailored solutions. BD Plast’s solutions are highly customized, ensuring close collaboration with customers’ technical offices to understand and meet specific requirements thoroughly. This approach allows BD Plast to provide a comprehensive technological package ready for integration into the main production plant, ensuring seamless functionality and superior performance.
BD Plast’s customer-centric philosophy extends to its global reach, with a reliable supply of spare parts shipped promptly to customers worldwide. This ensures minimal downtime and maximum efficiency for clients, reinforcing BD Plast’s reputation as a dependable partner in the extrusion industry.
For more information about BD Plast and its revolutionary CleanChanger® technology, visit www.bdplast.com and www.cleanchanger.com.
